Gearboxes support a wealth of industries by offering mechanical solutions that deliver the desired speed and torque tailored to a wealth of applications. And just like their ability to handle different industrial demands, manufacturers like Falk engineer them in various shapes, sizes, and configurations to deliver excellence, increase efficiency, and minimize energy loss.
As surplus gearbox distributors, we understand the importance of selecting the right speed reducer to minimize downtime and keep operations running smoothly. However, we understand the challenge of determining the most suitable option to select.
To assist you in making a well-informed decision, we’ve assigned our expert team the task of devising a set of questions. These questions will help ensure that you select the appropriate speed reducer that aligns with your specific requirements.
1) Are You Selecting the Speed & Ratio?
The first step in selecting the right gear reducer is understanding the input and output speeds needed for a specific application. Keep in mind that the gear ratios need to match whether you need more torque or require lower speeds.
2) Are You Meeting Load & Torque Requirements?
A gearbox transfers power in a rotary or linear motion, allowing machinery to decrease or increase the torque and speed. The challenge is knowing how much torque you need and the load capacity required for a job.
3) Will a Gearbox Withstand the Environmental Conditions?
We partner with various industries that use Falk speed reducers under even the most rugged conditions. Regardless, some gearboxes are designed using specialized materials for specific environmental conditions to protect the unit from extreme temperatures, moisture, dust, and chemical exposure.
4) Do I Know the Service Factors?
The service factor represents the ratio between a speed reducer’s maximum mechanical capacity and the horsepower needed for a specific job. Determine the expected duty cycle and service life of the application. Some gearboxes are designed for continuous operation, while others are better suited for cyclic loads.
5) Do I Have the Right Mounting?
When choosing a gearbox, review all available space and mounting options. Ensure you can properly install and align your speed reducer with every part while considering factors like shaft heights, mounting configurations, and maintenance accessibility.
6) Is The Cost Right & is the Product Available?
While performance and durability are essential, we know cost and product availability are often at the top of buyers’ minds. Fortunately, Falk manufactures gearboxes in various shapes, sizes, configurations, and price points.
Looking for a specific part? Reach out to us today. Our team is available 24/7 to speak with you about your specific needs.
7) Will My Gearbox Meet Noise & Vibration Levels?
Improper speeds or excessive vibration can lead to poor efficiency, increased wear, undesirable noise, and even catastrophic failures. Therefore, it’s vital to work with a surplus gearbox supplier who can provide a gearbox that meets your exact specifications.
8) Have I Addressed Safety Concerns?
The repercussions of a gearbox failure due to improper selection can compromise worker safety. Ensuring the protection of personnel means specifying a gearbox with the appropriate design, materials, and safety factors to contain the forces involved while preventing noise, pinch point, temperature, and environmental and ergonomic hazards.
9) Will This Gearbox Be Reliable?
For over a century, Falk has been the industry-leading choice for gearing because their speed reducers can withstand even the most demanding industrial conditions. Their warranty and manufacturer support systems also place them in their own league by offering added advantages and peace of mind, ensuring long-term performance and reliability.
10) Will I Have Access to Maintenance or Spare Parts?
Choosing a gearbox that can be quickly repaired and maintained is crucial for several reasons. For starters, partnering with a trusted repair team specializing in gearbox maintenance reduces costs and mitigates production issues. Additionally, it’s vital to pick a gearbox you can fix using replaceable parts and partner with a supplier offering rare or OEM components.
Interested in Learning More About Gearboxes & Maintenance?
We invite you to take a look at our Falk Gearbox Resource Guide. Plus, we have in-depth information about our gear reducer repair and renewal services.
Gearbox Motor Supplier & Falk Repair & Renewal Experts
As agents of Rexnord’s Industrial Services division, our team is ready to find the perfect solution that meets your performance, reliability, and budget. Our expertise includes assisting a wealth of industries with their gearbox needs, whether they need replacement parts or Falk product repairs. Explore our extensive inventory of quality parts and products.
Contact us today to talk about your specific needs.
